Real-Time Industrial Process Monitoring and Safety Enhancement Using PLC and SCADA

Authors

  • Mahesh Kumbhar Ph.D – Electronic Engineering, Shivaji University, Kolhapur, Maharashtra, India. Author
  • Anushka Patil UG – Electronics & Telecommunication Engineering, Rajaram Bapu Institute of Technology, Rajaramnagar, Maharashtra, India. Author

DOI:

https://doi.org/10.47392/IRJAEH.2025.0388

Keywords:

SCADA, PLC, Safety camera, Industrial Automation, Real-time Monitoring, Safety Systems, Production Time, Down Time, fault calculation

Abstract

As per the change in industrial automation to make it more digitalized and advanced to improve production, various technologies have been introduced, one of the key methods to improve production is the reduction of faults. In this paper, you will get to know how faults can be monitored by using SCADA screens, where we can collect the output data of the PLC to generate signals on the SCADA screens as per requirement. This will automate the process and also calculate fault time and display it on the SCADA screens, so we can calculate up time and down time based on that observation, which will help to enhance production by monitoring and reducing the fault. also, it consists safety enhancement technique by installation of camera to capture human presence in overhead areas of factory to start or stop the production process as per sensing human presence for their safety. this whole research will help you to achieve real time monitoring in the overhead areas easily to detect and reduce the fault with safety enhancement.

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Published

2025-05-24

How to Cite

Real-Time Industrial Process Monitoring and Safety Enhancement Using PLC and SCADA. (2025). International Research Journal on Advanced Engineering Hub (IRJAEH), 3(05), 2621-2626. https://doi.org/10.47392/IRJAEH.2025.0388

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